Table of Contents:
Electrode installation form:
A: Side wall installation
B: Top flange installation
C: Pipeline bend installation
D: Pipeline bend installation
E: Flow-through installation
F: Submerged installation
Several common installation methods of electrodes
When installing the sensor on site, you should strictly follow the correct installation method shown in the following picture. Incorrect installation method will cause data deviation.
A. Several common incorrect installation methods
Error cause: The electrode joint is too long, the extension part is too short, the sensor is easy to form a dead cavity, resulting in measurement error.
Error cause: Measurement error or instability may occur due to water flow not being able to fill the pipe or air accumulation at high altitudes.
B. Correct installation method
RS485 signal (K1 default address 0x12; K10 default address 0x11):
Standard Modbus-RTU protocol, baud rate: 9600; check bit: none; data bit: 8; stop bit: 1
send:
Original address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0XFE | 0X03 | 0X00 | 0X50 | 0X00 | 0X00 | 0X51 | 0XD4 |
If you forget the original address of the sensor, you can use the broadcast address 0XFE instead. When using 0XFE, the host can only connect to one slave, which can be used as a method of address query.
response:
New address | Function code | Data length | CRC16 low | CRC16 high |
---|---|---|---|---|
0X01 | 0X03 | 0X00 | 0X20 | 0XF0 |
For example: Change the address of the sensor with address 1 to 2, master → slave
Original address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X01 | 0X06 | 0X00 | 0X50 | 0X00 | 0X02 | 0X08 | 0X1A |
If the sensor receives correctly, the data is returned along the original path.
Note: If you forget the original address of the sensor, you can use the broadcast address 0XFE instead. When using 0XFE, the host can only connect to one slave, and the return address is still the original address, which can be used as a method of address query.
send:
Address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X01 | 0X06 | 0X00 | 0X23 | 0X00 | 0X01 | 0XF8 | 0X07 |
Change the intercept of the sensor with address 1 to 10 (default 0), which is 0X000A in the command.
response:
Address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X01 | 0X06 | 0X02 | 0X00 | 0X00 | 0X0A | 0X38 | 0X8F |
Query the data (EC,temperature) of the sensor (address 11), host → slave
Address | Function code | Starting register address high | Starting register address low | Register length high | Register length low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X11 | 0X03 | 0X00 | 0X00 | 0X00 | 0X02 | 0XC6 | 0X9B |
If the sensor receives correctly, the following data will be returned, slave → host
Address | Function code | Data length | Register 0 Data high | Register 0 Data low | Register 1 Data high | Register 1 Data low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|---|
0X11 | 0X03 | 0X04 | 0X02 | 0XAE | 0X01 | 0X64 | 0X8B | 0XD0 |
The address of the EC K10 sensor is 11
The query data command is 11 03 00 00 00 02 C6 9B
For example, the returned data is 11 03 04 02 AE 01 64 8B D0. 02 AE is converted to decimal 686, K=10, EC: 6860uS/cm,temperature: 35.6℃ Convert the returned data to decimal and divide by 10.
Query the data (EC,temperature) of the sensor (address 11), host → slave
Address | Function code | Starting register address high | Starting register address low | Register length high | Register length low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X12 | 0X03 | 0X00 | 0X00 | 0X00 | 0X02 | 0XC6 | 0XA8 |
If the sensor receives correctly, the following data will be returned, slave → host
Address | Function code | Data length | Register 0 Data high | Register 0 Data low | Register 1 Data high | Register 1 Data low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|---|
0X12 | 0X03 | 0X04 | 0X02 | 0XAE | 0X01 | 0X64 | 0XB8 | 0XD0 |
The address of the EC K1 sensor is 12
The query data command is 12 03 00 00 00 02 C6 A8
For example, the returned data is 12 03 04 02 AE 01 64 B8 D0. 02 AE is converted to decimal 686, K=1, EC: 686uS/cm,temperature: 35.6℃ Convert the returned data to decimal and divide by 10.
This device uses one-point calibration, and you need to prepare a known E standard solution. When mileage K=1, 1~2000 uses 1413μS/cm standard solution, and when mileage K=10, 10~20000 uses 12.88mS/cm standard solution.
The calibration steps are as follows:
(1) Place the electrode in distilled water and clean it. When mileage 1~2000 uses 1413μS/cm standard solution, enter the following calibration command after the data is stable.
Address | Function code | Address high | Address low | Quantity high | Quantity low | Data length | Data | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|---|---|
0X12 | 0X10 | 0X00 | 0X26 | 0X00 | 0X02 | 0X04 | 0X00 | 0XBD | 0XFC |
1413*10 gives 0X00003732
response:
Address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X12 | 0X10 | 0X00 | 0X26 | 0X00 | 0X02 | 0XA2 | 0XA0 |
(2) Place the electrode in distilled water to clean it. Use 12.88mS/cm standard solution for the range of 10~20000. After the data is stable, enter the following calibration command
Address | Function code | Address high | Address low | Quantity high | Quantity low | Data length | Data | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|---|---|
0X11 | 0X10 | 0X00 | 0X26 | 0X00 | 0X02 | 0X04 | 0X00 | 0X33 | 0X75 |
12880*10 gives 0X01F720
response:
Address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X11 | 0X06 | 0X00 | 0X26 | 0X00 | 0X02 | 0XEB | 0X50 |
Do not power on while connect the cables. Double check the wiring before power on.
Installation Photo as reference:
Submerged installation:
The lead wire of the equipment passes through the waterproof pipe, and the 3/4 thread on the top of the equipment is connected to the 3/4 thread of the waterproof pipe with raw tape. Ensure that the top of the equipment and the equipment wire are not flooded.
Pipeline installation:
Connect the equipment to the pipeline through the 3/4 thread.
Sampling:
Take representative water samples according to sampling requirements. If it is inconvenient to take samples, you can also put the electrode into the solution to be tested and read the output data. After a period of time, take out the electrode and clean it.
Measure the pH of the water sample:
First rinse the electrode with distilled water, then rinse it with the water sample, then immerse the electrode in the sample, carefully shake the test cup or stir it to accelerate the electrode balance, let it stand, and record the pH value when the reading is stable.
RS485 signaldefault address 0x10
Standard Modbus-RTU protocol, baud rate: 9600; check bit: none; data bit: 8; stop bit: 1
send:
Original address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0XFE | 0X03 | 0X00 | 0X50 | 0X00 | 0X00 | 0X51 | 0XD4 |
response:
New address | Function code | Data length | CRC16 low | CRC16 high |
---|---|---|---|---|
0X01 | 0X03 | 0X00 | 0X20 | 0XF0 |
For example: Change the address of the sensor with address 1 to 2, master → slave
Original address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X01 | 0X06 | 0X00 | 0X50 | 0X00 | 0X02 | 0X08 | 0X1A |
If the sensor receives correctly, the data is returned along the original path.
Note: If you forget the original address of the sensor, you can use the broadcast address 0XFE instead. When using 0XFE, the host can only connect to one slave, and the return address is still the original address, which can be used as a method of address query.
send:
Address | Function code | Starting register address high | Starting register address low | Register Length high | Register Length low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X10 | 0X06 | 0X00 | 0X10 | 0X00 | 0X64 | 0X8A | 0XA5 |
Change the intercept of the sensor at address 10 to 1 (default is 0). You need to pass the intercept 1*100 =100 into the command 0x006.
response:
Address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X10 | 0X06 | 0X00 | 0X10 | 0X00 | 0X64 | 0X8A | 0XA5 |
Query the data (PH) of the sensor (address 10), host → slave
Address | Function code | Starting register address high | Starting register address low | Register length high | Register length low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X10 | 0X03 | 0X00 | 0X00 | 0X00 | 0X01 | 0X87 | 0X4B |
If the sensor receives correctly, the following data will be returned, slave → host
Address | Function code | Data length | Register 0 Data high | Register 0 Data low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|
0X10 | 0X03 | 0X02 | 0X02 | 0XAE | 0XC4 | 0X9B |
The query data command is 10 03 00 00 00 01 87 4B. After the query, 7 bytes will be returned.
For example, the returned data is 10 03 02 02 AE C4 9B.
02 AE is the pH value, which is converted into decimal to get 686, and then two decimal places are added to get the actual value. 02 AE means the current pH value is 6.86.
This device uses three-point calibration, and three known pH standard solutions need to be prepared.
The calibration steps are as follows:
(1) Place the electrode in distilled water to clean it, and then place it in 9.18 standard buffer solution. After the data stabilizes, enter the following calibration command, and the 9.18 calibration is completed.
Address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X10 | 0X06 | 0X00 | 0X20 | 0XFF | 0XFF | 0X8A | 0XF1 |
(2) Wash the electrode in distilled water and place it in 6.86 standard buffer. After the data stabilizes, enter the following calibration command. The 6.86 calibration is completed.
Address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X10 | 0X06 | 0X00 | 0X21 | 0XFF | 0XFF | 0XDB | 0X31 |
(3) Wash the electrode in distilled water and place it in 4.01 standard buffer. After the data stabilizes, enter the following calibration command, and the 4.00 calibration is completed.
Address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X10 | 0X06 | 0X00 | 0X22 | 0XFF | 0XFF | 0X2B | 0X31 |
After the above three steps are completed, the calibration is successful. The advantage of three-point calibration compared to two-point calibration is that the electrode is calibrated separately in the acid and alkali parts, thereby achieving accurate calibration of the full range and making the measurement data more accurate.
Do not power on while connect the cables. Double check the wiring before power on.
Installation Photo as reference:
Submerged installation:
The lead wire of the equipment passes through the waterproof pipe, and the 3/4 thread on the top of the equipment is connected to the 3/4 thread of the waterproof pipe with raw tape. Ensure that the top of the equipment and the equipment wire are not flooded.
Pipeline installation:
Connect the equipment to the pipeline through the 3/4 thread.
(1) The equipment itself generally does not require daily maintenance. When an obvious fault occurs, please do not open it and repair it yourself, and contact us as soon as possible.
(2) In general, ORP electrodes do not need to be calibrated and can be used directly. When there is doubt about the quality and test results of the ORP electrode, the electrode potential can be checked with an ORP standard solution to determine whether the ORP electrode meets the measurement requirements, and the electrode can be recalibrated or replaced with a new ORP electrode. The frequency of calibration or inspection of the measuring electrode depends on different application conditions (the degree of dirt in the application, the deposition of chemical substances, etc.).
(3) There is an appropriate soaking solution in the protective bottle at the front end of the electrode, and the electrode head is soaked in it to ensure the activation of the platinum sheet and the liquid junction. When measuring, loosen the bottle cap, pull out the electrode, and rinse it with pure water before use.
(4) Preparation of electrode soaking solution: Take 25 grams of analytical pure potassium chloride and dissolve it in 100 ml of pure water to prepare a 3.3M potassium chloride solution.
(5) Before measuring, the bubbles in the electrode glass bulb should be shaken off, otherwise it will affect the measurement. When measuring, the electrode should be stirred in the measured solution and then placed still to accelerate the response.
(6) The electrode should be cleaned with deionized water before and after the measurement to ensure the measurement accuracy.
(7) After long-term use, the ORP electrode will be passivated, which is manifested as a decrease in sensitivity gradient, slow response, and inaccurate readings. At this time, the platinum sheet at the bottom of the electrode can be soaked in 0.1M dilute hydrochloric acid for 24 hours (0.1M dilute hydrochloric acid preparation: 9 ml of hydrochloric acid is diluted to 1000 ml with distilled water), and then soaked in 3.3M potassium chloride solution for 24 hours to restore its performance.
(8) Electrode contamination or liquid junction blockage can also cause electrode passivation. At this time, it should be cleaned with an appropriate solution according to the nature of the contaminant. If the platinum of the electrode is severely contaminated and an oxide film is formed, toothpaste can be applied to the platinum surface and then gently scrubbed to restore the platinum's luster.
(9) The equipment should be calibrated before each use. It is recommended to calibrate once every 3 months for long-term use. The calibration frequency should be adjusted appropriately according to different application conditions (degree of dirt in the application, deposition of chemical substances, etc.). After aging, the electrodes should be replaced in time.
RS485 signaldefault address 0x13
Standard Modbus-RTU protocol, baud rate: 9600; check bit: none; data bit: 8; stop bit: 1
send:
Original address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0XFE | 0X03 | 0X00 | 0X50 | 0X00 | 0X00 | 0X51 | 0XD4 |
response:
New address | Function code | Data length | CRC16 low | CRC16 high |
---|---|---|---|---|
0X01 | 0X03 | 0X00 | 0X20 | 0XF0 |
For example: Change the address of the sensor with address 1 to 2, master → slave
Original address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X01 | 0X06 | 0X00 | 0X50 | 0X00 | 0X02 | 0X08 | 0X1A |
If the sensor receives correctly, the data is returned along the original path.
Note: If you forget the original address of the sensor, you can use the broadcast address 0XFE instead. When using 0XFE, the host can only connect to one slave, and the return address is still the original address, which can be used as a method of address query.
send:
Address | Function code | Starting register address high | Starting register address low | Register Length high | Register Length low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X13 | 0X06 | 0X00 | 0X10 | 0X00 | 0X64 | 0X8A | 0X96 |
Change the intercept of the sensor with address 1 to 10 (default 0), which is 0X000A in the command.
response:
Address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X13 | 0X06 | 0X00 | 0X10 | 0X00 | 0X64 | 0X8A | 0X96 |
Query the data (ORP) of the sensor (address 13), host → slave
Address | Function code | Starting register address high | Starting register address low | Register length high | Register length low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X13 | 0X03 | 0X00 | 0X00 | 0X00 | 0X01 | 0X87 | 0X78 |
If the sensor receives correctly, the following data will be returned, slave → host
Address | Function code | Data length | Register 0 Data high | Register 0 Data low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|
0X13 | 0X03 | 0X02 | 0X02 | 0XAE | 0X80 | 0X9B |
The query data command is 13 03 00 00 00 01 87 78
For example, the returned data is 13 03 02 02 AE 80 9B.
02 AE is the ORP value, converted to decimal, the actual value is 686, 02 AE means the current ORP value is 686mV
This device uses two-point calibration, and two known ORP standard solutions need to be prepared. The calibration steps are as follows:
(1) Place the electrode in distilled water to clean it, and then place it in 86mV standard buffer solution. After the data stabilizes,
enter the following calibration command, and the 86mV point calibration is completed;
Address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X13 | 0X06 | 0X00 | 0X24 | 0XFF | 0XFF | 0XCB | 0X03 |
Wash the electrode in distilled water and place it in 256mV standard buffer. After the data is stable, enter the following calibration command to complete the 256mV point calibration.
Address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X13 | 0X06 | 0X00 | 0X25 | 0XFF | 0XFF | 0X9A | 0XC3 |
Supply Voltage | 9V | 12V | 20V | 24V |
Max Impedance | <250Ω | <400Ω | <500Ω | <900Ω |
RS485 signaldefault address 0x14
Standard Modbus-RTU protocol, baud rate: 9600; check bit: none; data bit: 8; stop bit: 1
send:
Original address | Function code | Register address high | Register address low | Register length high | Register length low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0XFF | 0X03 | 0X00 | 0X0A | 0X00 | 0X02 | 0XF1 | 0XD7 |
If you forget the original address of the sensor, you can use the broadcast address 0XFF instead. When using 0XFE, the host can only connect to one slave, which can be used as a method of address query.
response:
Register 0 data high and register 0 data low indicate the actual address of the sensor: 1
Register 1 data high and register 1 data low indicate the sensor version
Address | Function code | Data length | Register 0 Data high | Register 0 Data low | Register 1 Data high | Register 1 Data low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|---|
0XFF | 0X03 | 0X04 | 0X00 | 0X01 | 0X00 | 0X00 | 0XB4 | 0X3C |
For example: Change the address of the sensor with address 1 to 2(address range: 1-119), master → slave
Original address | Function code | Starting register address high | Starting register address low | Register length high | Register length low | Data length | Start address high | Start address low | Sensor version | Sensor version | CRC16 high | CRC16 low |
---|---|---|---|---|---|---|---|---|---|---|---|---|
0X01 | 0X10 | 0X00 | 0X0A | 0X00 | 0X02 | 0X04 | 0X00 | 0X02 | 0X00 | 0X00 | 0XD2 | 0X10 |
response:
Address | Function code | Starting register address high | Starting register address low | Register length high | Register length low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X01 | 0X10 | 0X00 | 0X0A | 0X00 | 0X02 | 0X61 | 0XCA |
Query the data (dissolved oxygen) of the sensor (address 14), host → slave
Address | Function code | Starting register address high | Starting register address low | Register length high | Register length low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X14 | 0X03 | 0X00 | 0X14 | 0X00 | 0X01 | 0XC6 | 0XCB |
If the sensor receives correctly, the following data will be returned, slave → host
Address | Function code | Data length | Register 0 Data high | Register 0 Data low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|
0X14 | 0X03 | 0X02 | 0X03 | 0X78 | 0XB5 | 0X55 |
After the query, 7 bytes will be returned. For example, the returned data is 14 03 02 03 78 B5 55. 03 78 is the value of dissolved oxygen.
Converted to decimal, it is 888. Add two decimal places to get the actual value. 03 78 means the current dissolved oxygen is 8.88mg/L
Query the data (temperature) of the sensor (address 14), host → slave
Address | Function code | Starting register address high | Starting register address low | Register length high | Register length low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X14 | 0X03 | 0X00 | 0X11 | 0X00 | 0X01 | 0XD6 | 0XCA |
If the sensor receives correctly, the following data will be returned, slave → host
Address | Function code | Data length | Register 0 Data high | Register 0 Data low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|
0X14 | 0X03 | 0X02 | 0X09 | 0XA4 | 0XB2 | 0X6C |
After the query, 7 bytes will be returned. For example, the returned data is 14 03 02 09 A4 B2 6C. 03 78 is the value of dissolved oxygen temperature.
Converted to decimal, it is 2468. Add two decimal places to get the actual value. 09 A4 means the current dissolved oxygen temperature is 24.68°C
Supply Voltage | 9V | 12V | 20V | 24V |
Max Impedance | <250Ω | <400Ω | <500Ω | <900Ω |
RS485 signaldefault address 0x15
Standard Modbus-RTU protocol, baud rate: 9600; check bit: none; data bit: 8; stop bit: 1
send:
Original address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0XFE | 0X03 | 0X00 | 0X50 | 0X00 | 0X00 | 0X51 | 0XD4 |
If you forget the original address of the sensor, you can use the broadcast address 0XFE instead. When using 0XFE, the host can only connect to one slave, which can be used as a method of address query.
response:
New address | Function code | Data length | CRC16 low | CRC16 high |
---|---|---|---|---|
0X01 | 0X03 | 0X00 | 0X20 | 0XF0 |
For example: Change the address of the sensor with address 1 to 2, master → slave
Original address | Function code | Address high | Address low | Quantity high | Quantity low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X01 | 0X06 | 0X00 | 0X50 | 0X00 | 0X02 | 0X08 | 0X1A |
If the sensor receives correctly, the data is returned along the original path.
Note: If you forget the original address of the sensor, you can use the broadcast address 0XFE instead. When using 0XFE, the host can only connect to one slave, and the return address is still the original address, which can be used as a method of address query.
Query the data (turbidity) of the sensor (address 15), host → slave
Address | Function code | Starting register address high | Starting register address low | Register length high | Register length low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|---|
0X15 | 0X03 | 0X00 | 0X00 | 0X00 | 0X01 | 0X87 | 0X1E |
If the sensor receives correctly, the following data will be returned, slave → host
Address | Function code | Data length | Register 0 Data high | Register 0 Data low | CRC16 low | CRC16 high |
---|---|---|---|---|---|---|
0X15 | 0X03 | 0X02 | 0X02 | 0X9A | 0X09 | 0X4C |
The query data command is 15 03 00 00 00 01 87 1E
For example, the returned data is 15 03 02 02 9A 09 4C
02 9A is the turbidity value, converted to decimal, it is 666, and then divided by 10, the actual value is 66.6, 02 9A means the current turbidity value is 66.6 NTU